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小径加工での切りくず詰まり解消！独自クランプ形状で高剛性を確保し、内部給油により工具の長寿命化に貢献
ドイツ・HORN社製『高能率ブレーカー付き小径ボーリング工具』は、 3次元焼結チップブレーカー付きインサートを採用した製品です。 φ4mmからの小径加工に対応し、メーカー独自のクランプ形状により、 高い剛性と繰り返し精度を実現。さらに、HiPIMSコーティングによる 優れた耐摩耗性に加え、内部給油（クーラントスルー）によって冷却液が 刃先まで確実に届く設計となっており、工具の長寿命化にも大きく貢献します。 【特長】 ■φ4mmから使用可能な三次元焼結チップブレーカーを搭載 ■切りくずの分断性能に優れ、巻き付きによるトラブルを防止 ■独自のクランプ形状により、高剛性と高い繰り返し精度を確保 ■加工効率・台当たり工具費の改善にも貢献 ★現在、チップブレーカーの有無による 切りくずの違いが分かる事例を掲載した製品資料を進呈中です。 詳しくは下記ダウンロードボタンよりご覧ください。
![[For Food Machinery] SUS304 Small Diameter Boring / Tool Life 70 Times](https://image.mono.ipros.com/public/product/image/93486/IPROS5108248069241306407.jpg?w=280&h=280)
We solve the problem of chip wrapping in small-diameter boring processing of food machinery conveyor parts!
In the food machinery industry, particularly in the manufacturing of conveyor components, precise inner diameter processing is required. However, in small-diameter boring operations on lathes, chips tend to elongate, leading to issues such as negative impacts on the work surface and tools, interruptions in processing, and tool breakage. These challenges can result in decreased production efficiency and increased costs. Proper chip fragmentation and removal are key to processing stability. HORN's .U breaker, with its unique sintering technology, achieves a three-dimensional breaker shape despite being a tool for small diameters, demonstrating excellent chip fragmentation performance under all conditions. This supports the resolution of challenges in inner diameter processing for conveyor component manufacturing in the food machinery sector. [Usage Scenarios] - Inner diameter processing of conveyor components for food machinery - Occurrence of processing defects due to chip wrapping - Production stoppage due to tool breakage [Effects of Implementation] - Reduction of chip wrapping troubles - Improvement in processing stability and production efficiency - Cost reduction through extended tool life
PCD boring tools ideal for boring processes of cranks, cams, and shaft holes! They combine high precision and low cost!
Zhengzhou Diamond is the largest manufacturer of PCD and CBN tools in China, supplying special tools for engine and automotive parts processing to 90% of automotive manufacturers in China (foreign, Japanese, and local). While it can manufacture extremely high-precision tools, it has achieved a 30% cost reduction compared to Japanese manufacturers, and its products are adopted by major automotive manufacturers, construction machinery manufacturers, and heavy industry manufacturers in Japan. This product is a specialized tool for boring operations such as crank holes, cam holes, and shaft holes in automotive engines. It features a PCD guide and chip positioning adjustment function, enabling high-precision processing. 【Recommended Conditions】 - Work Material: Cast iron, Aluminum - Cutting Speed: V=n×D×π = 150-400 - Feed Rate f: 0.05-0.15 - Machining Allowance: 0.1-0.3 - Adjustable Range: Diameter 0.02, Height 0.1-0.9 We are confident that our product's lifespan and precision are comparable to Japanese manufacturers, and we have case studies to support this, so please try it out starting with a test.
